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These can be generic carbon steel or may be selected to match the material used for a specific purpose; for example, X65 pipeline steel or weld consumables. Any corrosion coupon should be certified by recording its serial number, weight in grams, dimensions, material, and surface finish.

ASTM B117 Cold Rolled Steel Mass Loss Coupon Measuring 3" x 5" x 0.032"

Corrosion coupons are used to monitor the corrosivity of a system. Corrosion coupons are installed to duplicate the corrosion rate experienced in piping, pipelines, or vessels.

They can also be used to estimate the effectiveness of the mitigation program in place or evaluate the suitability of a specific material for a specific system. What are the advantages and disadvantages of using corrosion coupons?

Simplicity — No electronic monitoring equipment is required. Versatility — The technique is extremely versatile because weight loss coupons can be fabricated from any commercially available alloy. Also, using appropriate geometric designs, a wide variety of corrosive environments may be studied. Surface Analysis — Surface deposits can be observed and analysed. Delayed Data — In a typical monitoring program, coupons are exposed for a three-month to one-year duration before being removed for laboratory analysis.

As such, an indication of a corrosion event may only be obtained significantly after the event may have occurred. Lack of Time Determination — If a specific corrosion event occurs during the period of exposure, the coupon will not be able to identify the time of occurrence. Time Averaging — Depending upon the peak corrosion rate of a corrosion event and its duration, the coupon will not indicate the peak corrosion rate of the event, and short-term events may not even register a statistically significant increased weight loss.

Galvanic Corrosion — Corrosion coupons are typically isolated from any metal-metal contact. Thus, they are unaffected by the galvanic interactions present in the system. Corrosion coupons should be located where corrosion is expected. Corrosion coupons provide the general and pitting corrosion rates. The general corrosion rate is assessed through metal loss from the coupons over a certain time period.

Downhole Coupon Holder provides metal loss measurements.

The worst pitting corrosion rate is assessed using the depth of the deepest pit over a period of time. Several factors should be taken into consideration during the interpretation of corrosion coupon data; such as:. To ensure effective monitoring in a given system, coupons should be placed throughout the different areas in the system where the worst-case corrosion rates are predicted. Long exposure to the service fluid months is required to evaluate corrosion rates.

References

It should be noted that some conditions such as bacteria fouling take time to develop on the coupon surface. Corrosion coupons orientation should be consistent in order to assess and compare different data sets. Typically, a corrosion coupon should be oriented in a direction parallel to the process flow.

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